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PS-G-11 Provisional Specifications for the Design, Construction, Installation, Use, Verification, and Reverification of CPACL Model CPA NPS 2" TBR (Tube Bundle Replacement) Flow Conditioner


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PS-G-11, in PDF format, 356 KB

Table of Contents

1.0 Scope
2.0 Authority
3.0 Description
4.0 Design and Construction
5.0 Installation and Use
6.0 Verification and Reverification


1.0 Scope

These specifications apply only to the Canada Pipeline Accessories Company Ltd. CPA NPS 2" Tube Bundle Replacement (herein referred to as the CPA NPS 2" TBR Flow Conditioner) manufactured by CPACL of Surrey, British Columbia, and Calgary, Alberta, Canada.


2.0 Authority

These specifications are issued under the authority of sections 12 and 18 of the Electricity and Gas Inspection Regulations.


3.0 Description

3.1 The CPA NPS 2” TBR Flow Conditioner is intended to reduce flow disturbances in natural gas and other related hydrocarbon fluids caused by upstream piping design configurations such as one elbow, two or more elbows in and out of plane, flowing tees, partially open valves, and headers. This flow conditioner is designed as an alternative to the NPS 2” 1998 uniform concentric 19 tube bundle flow straightener in NPS 2” line sizes. The flow conditioner consists of a perforated plate with concentrically arranged holes and is illustrated in Figure 1 below.

Provisional Specifications for the Design, Construction, Installation, Use, Verification, and Reverification of Daniel Profiler Flow Conditioners

3.2 In operation, the CPA NPS 2” TBR Flow Conditioner causes the natural gas fluid pipe velocity and turbulence magnitudes with respect to the pipe radial positions to be reconfigured to reference levels. The conditioned flow profile is similar in nature to that which recognized orifice metering specifications require to produce metering accuracy free of bias error due to installation causing disturbances.


4.0 Design and Construction

4.1 The CPA NPS 2” TBR Flow Conditioner shall consist of a plate with 25 chamfered bore holes arranged in a symmetrical, circular pattern as pictorially represented in Figure 2 below. The dimensions of the bore holes are a function of the published inside pipe diameter (D) of the pipe for which the conditioner is intended. The characteristics of importance and their associated quality criteria shall be as follows, corresponding to the letter labellings within Figure 2:

a) a central hole of dimension 0.186 D ± 0.01 D;

b) a centre ring of 8 holes of diameter 0.163 D ± 0.01 D, on a pitch circle of diameter 0.5 D ± 0.01 D;

c) an outer ring of 16 holes of diameter 0.120 D ± 0.01 D, on a pitch circle of diameter 0.85 D ± 0.01 D;

d) perforated plate thickness of 0.242 D ± 0.01 D;

e) pin indentation located on the outer edge to receive a set screw;

f) the diameter of the flow conditioner shall have the diameter dimension in relation to the published pipe diameter (D), and this dimension (f) shall be within -0.020" to +0.000" of D.

Provisional Specifications for the Design, Construction, Installation, Use, Verification, and Reverification of Daniel Profiler Flow Conditioners

4.2 The CPA NPS 2” TBR Flow Conditioner may be constructed of any one of the following metallic materials:

a) ASME Grade 516-70, 65, 60, 55 and other machineable carbon steels

b) ASME Grade A 213-304, 316 stainless steels and other machineable stainless steels such as 17-4 PH

c) mild steel of a grade based on engineering design and application

d) 41xx and 43xx series machine steels

e) other metallic specialized applications such as monel or titanium


5.0 Installation and Use

5.1 The CPA Flow Conditioner may be used to reduce gas flow disturbances in orifice meter measurement installations involving upstream components such as one elbow, two or more elbows in and out of plane, flowing tees, partially open valves, and headers. The installation of the flow conditioner shall be in accordance with the requirements of this section and installation diagram below.

Provisional Specifications for the Design, Construction, Installation, Use, Verification, and Reverification of Daniel Profiler Flow Conditioners
5.2 The CPA NPS 2” TBR Flow Conditioner shall be installed such that:

a) The total length (L1) of straight pipe shall be at least 13 nominal pipe diameters for installations involving a single elbow, two or more elbows in and out of plane, flowing tees, partially open valves, or headers.

b) The length (L2) of straight pipe between the flow conditioner and the orifice plate or meter shall be 8 (± 0.5D) nominal pipe diameters for installations involving a single elbow, two or more elbows in and out of plane, flowing tees, partially open valves, and headers.

c) Notwithstanding subsections (a) and (b), the difference between length L1 and length L2 shall be 5 (± 0.5D) pipe diameters.


6.0 Verification and Reverification

6.1 Before being installed for use in the measurement installations referred to in section 5, the CPA NPS 2” TBR Flow Conditioner shall be verified to ensure that all design and construction requirements specified in section 4 of this specification have been met. Acceptance shall be indicated by placing a verification mark on the outer edge of the flow conditioner.

6.2 The CPA NPS 2” TBR Flow Conditioner shall have the published pipe size and schedule marked on its downstream face or on the outer edge of the flow conditioner. If there is no pipe schedule available or applicable, the CPA shall be marked with the actual pipe size and pipe inside diameter.

6.3 For orifice meter applications, the installation of the CPA NPS 2” TBR Flow Conditioner in accordance with section 5 of this specification shall be verified before the meter assembly is installed or reinstalled for use.

6.4 CPA NPS 2” TBR Flow Conditioners shall be reverified for compliance with the requirements of this specification at intervals corresponding to the reverification period of the orifice meter.

Notes:

1. The CPA NPS 2” TBR Flow Conditioner is a licensed product, complying with UK patent No.
GB 2 235 064B, European Patent No. 0483206, US Patent No. 5.341.848, Canadian Patent Application No. 2063820, and Norwegian Patent No. 174859.

2. Reference information is contained in Measurement Canada file 026635-AP-AG-97-0005.


Alan E. Johnston
President

    Created: 2005-08-04
Updated: 2005-12-02
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