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Metallurgical
Processing
THE CHALLENGE
Improving productivity and minimizing the costs associated with processing and
environmental issues represent a constant challenge for mining companies. Economic
considerations drive the mining industry’s interest in optimizing metallurgical
processing techniques, improving mineral and metal recovery, recycling and lessening
environmental impact.
NRCan CAN HELP
CANMET-MMSL’s metallurgists are a group of experts with the capability to characterize
systems, carry out research, improve existing operations and help develop new
processes and techniques. Our projects range from solving small, isolated problems
to developing whole new processes. Objectives include improving process efficiency
by optimizing mineral processing techniques and developing cost-effective treatment
processes. Our strength is our ability to integrate characterization studies with
our understanding of the process so that we can better define the problem and
develop solutions.
OUR EXPERTISE
CANMET-MMSL has developed a range of expertise through R&D; activities:
Mineral processing expertise
- Optimizing sulphide ore flotation
- Specialized knowledge in fine grinding and fine particle separation
- Magnetic and gravity separation
- Behaviour of impurity elements during refining
Hydrometallurgy of precious and base metals
- Leaching and electrorefining
- Laboratory scale and pilot plant scale trials
Recycling and environmental control of metallurgical processes
- Developing effective recycling technologies
- Reducing environmental impact by improved understanding of metallurgical processes
- Mineralogical characterization during metallurgical processing
- Agglomeration, cold pelletizing and cementing to bond materials
SUCCESSFUL PARTNERSHIPS
- CANMET-MMSL demonstrated on a flotation mini-plant that by improving control
of the existing operation, our client could achieve higher recoveries of zinc
and copper for the same processing cost. This represented significant annual cost
savings for the client by using an enhanced flotation process.
- A gold mining company estimated substantial annual savings resulting from
an improved understanding of its gold processing. As a part of this project, CANMET-MMSL’s
study of the process indicated that some reagents were being used in excessive
quantities, offering no benefit and with the potential to be detrimental. Reducing
quantities of these reagents led to both cost savings and improved recovery.
- An iron ore mining company estimated significant annual savings as a result
of improved recoveries of iron ore from the tailings, stemming from CANMET-MMSL
characterization work and mineral processing studies. As a part of this project,
significant quantities of recoverable iron ore were identified in the tailings,
which further testing showed could be recovered by changing operating conditions.
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