Laboratory
Studies of Pyrrhotite Oxidation
Mine Environment Neutral Drainage at CANMET-MMSL |
MEND Report 1.21.2
March 1998
Executive
Summary
Pyrite
and pyrrhotite are the most abundant sulphides in mine wastes worldwide.
While there is a large body of information related to the weathering
of pyrite and the effects of this process on water quality, there
is a significant deficiency of information on the weathering reactions
and the controls on pyrrhotite reaction rates. Unlike pyrite, pyrrhotite
represents a range of chemical composition as indicated by the formula
Fe1-xS in which x can vary from 0 to 0.125. This also
implies that there is an inherent deficiency of iron in the crystal
structure, possibly representing less structural stability than
that of pyrite. Several crystallographic forms of pyrrhotite are
known.
The
objectives of this investigation were:
1) to
assess the kinetic controls on pyrrhotite oxidation;
2) investigate
the effects of crystal structure, metal impurities, surface
area, and bacterial catalysis on oxidation reaction rates;
3) assess
the dynamics and effects on water quality of pyrrhotite oxidation
in tailings column studies; and
4) develop
a modelling approach consistent with the mechanisms and controls
on pyrrhotite oxidation reactions.
This
study was conducted in three distinct phases. The first phase involved
twelve distinct pyrrhotite samples for a detailed study of fundamental
chemical kinetics of oxidation by oxygen and ferric iron. The second
phase comprised characterization and kinetic studies on actual pyrrhotite
concentrate obtained from the Inco Clarabell Mill (Sudbury). The
pyrrhotite concentrate material was studied to assess the oxidation
kinetics for different conditions of temperature, pH and bacterial
catalysis. The third phase of the investigation involved testing
of pyrrhotite tailings material in columns designed to assess the
effects of sulphur content (2 % to 6 % S2-), bacterial
inoculation (Thiobacillus ferrooxidans), the presence of
calcite (1 % CaCO3) and enstalite (5 % MgSiO3)
as neutralizing solids, and the presence of fine-grained pyrrhotite
material (< 45 m m) in the tailings.
The
specific surface areas (area/mass) of selected particle size-fractions
varied significantly among pyrrhotite specimens and exhibited values
that were a factor of 2 to 10 times greater than those of similar
size pyrite particles and 6 to 40 times greater than calculated
theoretical surface areas assuming spherical smooth geometry. The
rates of abiotic oxidation by oxygen as exhibited by iron production
were, on average, ten times greater than rates for pyrite oxidation
under similar conditions. Oxidation rates by ferric iron, however,
were about one-fourth of those for pyrite oxidation under similar
conditions. The effect of temperature was similar to that observed
for pyrite oxidation with activation energy values in the range
of 50 to 60 kJ mol-1. Crystallographic structure and
trace metal content showed no consistently significant effects.
The
effect of bacterial inoculation differed with pH and temperature.
The maximum biologic rate of sulphate production was observed at
pH = 4 with rates that were approximately 10 times those in non-biologic
tests. Non-biologic rates and biologic rates approached similar
values at pH values of 2 and 6. The column studies confirmed the
effects of bacterial activity on oxidation rates with similar behaviour
in a column that had been inoculated and one that had not been inoculated.
Oxidation rates and loading rates for sulphate, iron and nickel
were similar in both columns containing 6 % S2-. Only
slightly lower loading rates for sulphate and iron were observed
in the column containing 2 % S2- but nickel release rates
were higher than those in the 6 % S2- column. The oxygen
consumption rates reflected the loading rates of pyrrhotite oxidation
products. In general, the oxygen consumption rates were a factor
of 3 to 10 higher than the stoichiometrically equivalent sulphate
production rates initially but oxygen consumption and sulphate release
rates converged with time. The average molar ratio of Fe : SO4
was about 0.9 to 0.96 suggesting that, on average, pyrrhotite oxidation
produced Fe2+ and SO42- stoichiometrically.
The
presence of calcite in the 6 % S2- tailings resulted
in similar oxygen consumption and sulphate release rates to those
observed for the non-carbonate tailings. However, the calcite maintained
a near neutral pH condition in the pore water with the result that
Fe and Ni release rates were significantly lower. The presence of
enstatite, representing a silicate buffer, resulted in porewater
with pH = 4 to 5 and some additional ferric hydroxide precipitation
with subsequent decreases in nickel release rates compared to the
control. The difference between the carbonate and silicate buffered
tailings was the pH of the porewater with the carbonate column maintaining
near neutral pH and causing almost complete precipitation of the
iron.
The
results indicate that characteristics of pyrrhotite such as metal
impurities and crystallographic form do not affect oxidation rates
significantly. The surface area of the pyrrhotite particles is by
far, the most significant parameter required to assess oxidation
rates for pyrrhotite in tailings. The results of the column tests
indicate that oxygen transport is the most important phenomenon
and small uncertainties in reaction kinetics will not significantly
affect long-term predictions for tailings oxidation when both kinetics
and oxygen mass transport are considered in geochemical modelling.
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