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Postal Standards

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MACHINEABLE MAIL

6.Construction

Table of Contents

6.1   Address


 

6.1.1 Window Size and Location 

Short and Long

Use windows that:

are large enough to show all the destination address at any insert position;
are at least 19 mm from the bottom edge;
do not show other print (text or graphics) to the right or below the address;
do not print in the quiet zones to the left and above the address;
are rectangular in shape.


Oversize 

The entire window must be located inside the Address Zone (refer to 3.2.2).


6.1.2 Auxiliary Windows 

Placement

Ensure that windows on the front and back of the item are not on top of each other so that one cannot see through the envelope.


Short and Long

Use only one other window, in addition to the destination address window.
This window may be either on:
 Front:
At least 45 mm from the bottom edge.
Outside the Address Zone and the reserved areas.
 Or
 Back:
Not less than 30 mm from the top and bottom edges.
15 mm from the left and right edges.

Oversize

Use no more than two auxiliary windows, in addition to the main address window.
Locate only one of these auxiliary windows on either side of the item (i.e. one on the front and one on the back) and anywhere on the item except in the areas for the indicia and the bar code.
Show address information only in the window on the front and not in the window on the back of the item.

OVERSIZE

Both Short and Long, and Oversize

Separate the auxiliary window on the front of the item by a minimum of 7 mm from the destination address window.


6.1.3 Window Material 

Note: Ensure all windows are covered.


Characteristics

Cover all address windows with material that has:

sufficient transparency to allow a transmission with a maximum haze of 75%.
uniform clarity
no wrinkles, creases or blemishes
a gloss reading on the side facing out of 159 gloss units or less.

See Appendix A – Tests – Window Material for more information on the tests to determine if a material is acceptable.


6.2  

6.2.1 Seams 

Transparent Wrapper

If the address is below the transparent wrapper, then the seam of a transparent wrapper should be located:

outside of the areas for the destination address or bar code.
preferably on the side opposite the destination address.

Fold-Over Location

When folding the back of the envelope over its front to form the envelope, place the fold-over portion either under or over the front of the envelope.


6.2.2 Envelope Flap 

Location

The recommended location of the closing flap is the top edge on the back (side without the destination address) of the item.


Adhesive

The portion of the envelope flap that does not have adhesive will not extend more than:

CATEGORY FROM THE BOTTOM FOLD FROM RIGHT OR LEFT EDGE
Short and Long 13 mm 19 mm
OR vice versa
Oversize 19 mm 25 mm
OR vice versa

Split gumming

Split gumming on Short and Long items

There should be gum at the top of pointed flaps.
Gum covers 60% of the fold line.
Maximum width of untreated splits is 19 mm.

6.2.3 Sealing

Requirement

Seal all items, except postcards.


Methods

If the item is not glued, use tape instead of clasps, metal eyelets, hook fastenings, staples, string and button.

Note: Use staples for oversize items, if the staples are properly clinched and covered with tape.


6.3 Self-mailers

6.3.1 Preparation

Pin Feed Holes

Remove pin feed hold strips before mailing the item.


Tear-off Strips

Locate tear-off strips on the left of the front (address) side of the item.


Perforations

Prepare perforations in mail items by:

not punching out paper to make them
arranging the layers of the mailer so that one line of perforations does not fall exactly on top of another.

6.3.2 Return Envelope – Self-mailer

Perforations

Don't have a perforation line for an opening within the body of the envelope.


Sealing

Fold the sealing flap to the back of the item.
Locate the sealing flap:
preferably on the top of the item, like a conventional envelope
 Or
on either side.

6.3.3 Multi-web Self-mailer

Paper

Use paper that meets flexural strength requirements.


Sealing

Seal on all four edges of the items so that there are no spaces without sealing greater than 1 mm.


6.3.4 Fold-over Self-mailer 

Paper

Use paper that meets flexural strength requirements.


Folding

If the item is folded  Then locate the fold on: 
Horizontally the bottom edge of the item
Vertically the right (lead) edge

Sealing

Seal on all four sides of the item.

Completely seal the lead and trail edges so there are no spaces without sealing greater than 1 mm.
Spot seal the top and bottom edges as long as the centres of the sealing spots can be located no farther apart than 20 mm.

6.4   Reusable Mail Piece (Two-way Mailer) 

Definition

A reusable mail piece is an envelope, self-mailer, card or similar item that is designed for two-way movement.

The sender sends it to the receiver.
The receiver reconfigures it to send a response back to the sender.

Outgoing Portion

Provide sufficient instructions on the cover for the recipient to be able to reconfigure the item.


Returning Portion

Completely cover so that there is no “show through” of the following:

the original destination and return address
the original indication of postage paid and extraction bars (if any).
the fluorescent orange bar code on the front of the original item (if any).

6.5    Outer Cover Requirements 

6.5.1 Oversize Wrappings 

Transparent Oversize Wrapping and Polybags

Use plastics and similar transparent wrappings if they are strong enough to withstand mechanized processing and have:

a gloss reading of 159 or less
a low-slip coating.
a maximum haze of 75%, if the wrapping covers the address.
a thickness of at least .03 mm.
undergone antistatic treatment and have a static charge of 2.0kV or less.

Endorsement Area

If the plastic wrapper does not take a lasting impression, then use a white opaque band or an outside label large enough for a postal endorsement.


Oversize Paper Wrapping

Secure with adhesive or tape the opens seams on oversize items.


6.5.2 Cover Characteristics 

Both Short and Long, and Oversize

These requirements, except for opacity, apply to outer covering paper, labels, inserts visible through windows and transparent wrappings.

The Opacity requirement applies only to the paper used in outer coverings.

Ink Absorbency
Requirement A reading of not more than 60%.
Minimum
Requirement –
Compliance in
these areas
On short and long items:
•  19 mm along the bottom front
•  15 mm high x 140 mm wide on the bottom back.
This requirement does not apply to oversize items.
Note:Gloss/matte papers usually don’t meet this requirement because their coating prevents the bar code ink used in processing to be absorbed.
Luminescence
Requirement A UV content level of less than 1% or a lower luminescence than either “Century Premium Opaque Cover” or “Mayfair Cover Antique Britewhite” when compared under a UV light.
Opacity
Requirement An opacity of 80% or greater on outer coverings.
Minimum
Requirement –
Compliance in
these areas
On short and long items:
•  the address and 13 mm around it
•  74 mm wide by 40 mm high in the upper right corner
•  140 mm wide by 15 mm high on the back
•  19 mm along the bottom front.
On oversize items, the address and 10 mm around it.
Smoothness
Requirement A measurement of between 55 and 380 Sheffield Smoothness Units.
Note:Avoid using paper with raised or projected areas for item covers and wrappings or for postcards.
Reflectance
Requirement A reflectance between 45 and 95%, so that both people and machines can easily read addresses and bar codes.
Minimum
Requirement –
Compliance in
these areas
On short and long items:
•  the address and 13 mm around it
•  74 mm wide by 40 high in the upper right corner
•  140 mm wide by 15 mm high on the back
•  19 mm along the bottom front.
On Oversize items, the address and 10 mm around it.



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