This image shows a flow chart with 10 boxes.
Box #1 - Normal Inspection Level: (Min. Once per hour) (Single
sampling plan) Remain at normal unless #2 or #6 applies. Establishment must
complete phase 3 of MPIP implementation to qualify for Reduced (and/or
Tightened) Inspection Level. Boxes #2 and #6 flow from Box #1.
Box #2 - 10 or more consecutive groups accepted under normal
inspection and the total number of defects for those 10 tests is less than or
equal to the applicable value from the "Limit Numbers to Qualify for Reduced
Inspection" table. Go to #3.
Box #3 - Reduced Inspection Level: (Double sampling plan) (Min. Once
per hour) Using the 1st Ac & Re
numbers, less than Ac, remain in box #3. Between Ac
& Re, go to Box #4. Greater than Re,
go to Box #5. Box #4 flows from Box #3.
Box #4 - Conduct second test using the 2nd Ac
& Re number:
- If the cumulative total is less than Ac,
return to Box #3.
- Between Ac & Re,
accept the lot, but return to #1.
- If the cumulative total is greater than Re, go
to box #5. Box #5 flows from Box #4.
Box #5 - Group not accepted:
- Corrective actions and retest in 10 minutes at the Normal inspection
level. Go to Box #1.
Box #6 - Group not accepted:
- Corrective actions which may include review of applicable CCPs, notify the
Veterinarian in Charge and retest within 10 minutes (Tightened Inspection
Level). Box #7 flows from Box #6.
Box #7 - Tightened Inspection Level (Double sampling plan) Using the 1st Ac
& Re numbers;
- Less than Ac, go to Box #9. Between Ac & Re, go
to Box #8. Greater than Re, go to Box #10. Box #8
flows from Box # 7.
Box #8 - Conduct second test using the 2nd Ac & Re
numbers:
- If the cumulative total is less than Ac, got to Box #9.
- If the cumulative total is greater than Re, go to
Box #10. Boxes #9 and #10 flow from Box #8.
Box #9 - Group Accepted:
- Increase line speed if a reduction was the corrective action. Continue at
tightened level (retest in 10 minutes) until five consecutive groups are
accepted on original inspection.
- Less than 5 consecutive acceptable, go to Box #7.
- 5 consecutive acceptable, go to Box #1.
Box #10 - Group not accepted:
- Immediate 10 % line speed reduction.Corrective actions which shall include review of applicable CCPs. Retest in 10 minutes. Go to Box #7.
Postchill Product verification**
- Reduced level ISO at the postchill station for every 15 minutes of production
of potentially defective carcasses. (Previous subsection)
- Accept greater than continue postchill testing
- Reject greater than corrective actions
- Note: If 5 consecutive prechill groups are not accepted while on tightened
inspection level:
A)Inform management that 5 group have not been accepted
B) Discontinue hanging of live birds
C) Assess why previous corrective actions were not effective and develop an
action plan
D) Resume operation upon Veterinarian in Charge’s (or inspector under his
supervision) approval of corrective actions and action plan.