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National Office of Pollution Prevention
Table of Contents
Abstract
Summary
1. Introduction
2. Monitoring/Direct Measurement of Releases
3. Analytical Methods
4. Quality Assurance/Quality Control
5. Estimation of Releases
6. Reporting
7. Validation / Verification
Glossary of Terms and Acronyms
References
Bibliography
Appendix A: Standardized Release Reporting Template
Appendix B: Error Estimation
Appendix C: US EPA AP-42 Emission Factors
GUIDANCE DOCUMENT FOR REPORTING OF RELEASES FROM THE BASE METALS SMELTING SECTOR

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2. Monitoring/Direct Measurement of Releases

The purpose of this section is to describe when monitoring is appropriate, what parameters should be monitored, where they should be monitored and a suggested frequency of monitoring for both air and water releases. It also describes Standard Reference Methods that can be applied to the monitoring.

Monitoring programs should be designed to be representative of the parameters being considered. The term representative means that the sample resembles the population of all possible samples.

2.1 Monitoring Air Releases

2.1.1 Release Sources

The first step in monitoring air releases is to identify the emissions sources within a facility. The most significant emissions from the BMSS can generally be grouped into two major categories: stack and fugitive emissions.

There can be differing definitions of fugitive emissions amongst the BMSS. For this report, fugitive emissions refer to those air pollutants that enter the atmosphere without first passing through a stack or duct designed to direct or control their flow13. This definition of fugitive emissions is consistent with descriptions of fugitive releases ("such as ventilation fumes and windblown releases from tailings on your property") found in the Mining Association of Canada's guidance documents.

There are two broad categories of fugitive emissions: process sources and open sources. Process sources are those associated with industrial operations. These emissions normally occur within buildings and, unless captured, are discharged to the atmosphere through forced- or natural-draft ventilation systems, such as roof vents or open windows. Open sources are those where the forces of wind or machinery entrain solid particles into the atmosphere. Sources include open transport, storage and transfer of materials and unpaved roads.

Point source and non-point sources are terminology sometimes used to describe stack and fugitive releases respectively.

Other categories of emissions include combustion, solvent evaporation, and storage losses from tanks and/or silos. These release points tend to be more relevant with respect to greenhouse gas emissions and smog-related pollutants.

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2.1.2 Recommendations for Air Sampling

Stack testing or monitoring should be conducted as required by regulations or permits. Since a key consideration in developing a monitoring program is cost, it is therefore, recommended that the major sources at a facility be monitored once per year, where more frequent stack testing is not a regulatory requirement. The "major sources" should account for over 75% of the releases from the facility.

Standard methods should be used for stack testing. These techniques (i.e., standard methods) should obtain samples that can be analyzed for CEPA-toxics, particulate matter (PM, PM10 and PM2.5) as well as sulphur dioxide.

In order to convert emissions concentration to Normal conditions, the following off-gas parameters should also be measured: volumetric flow rate, temperature, water vapour content, static pressure in the off-gas duct, and atmospheric pressure.

Dioxins and furans have recently been detected at BMSS facilities. It is recommended that each facility sample its major sources of emissions to determine whether dioxins and furans are present in the releases.

In the intervening years between monitoring programs, the method used for estimating releases should be as least as accurate as the monitoring programs.

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2.1.3 Continuous Emission Monitoring

In contrast to the source testing which provides a "snapshot" of emissions during the period of the test, a continuous emission monitoring system can be used to measure releases on a continuous basis over an extended and interrupted period of time. A continuous emission monitoring (CEM) system means "equipment and programs required to analyze one or several specific compounds in the gaseous effluent emissions of a discharge unit, quantify the amount of specific compounds emitted per unit time, and process the information for reporting these emissions"14. As such CEM hardware generally consists of the three major subsystems: sample transport and conditioning; sample gas analysis; and data acquisition, reporting and system control.

Typical components that can be measured include, but are not limited to the following:

  • sulphur dioxide,

  • nitrogen oxides (NO, NO2, N2O),

  • carbon monoxide and carbon dioxide,

  • oxygen,

  • ammonia (NH3), methane (CH4), and other organic compounds,

  • particulate matter, and

  • opacity.

Where a CEM system is considered, it should be designed and operated following the recommendations of the document titled Protocols and Performance Specification for Continuous Monitoring of Gaseous Emissions from Thermal Power Generation - Report EPS 1/PG/715 published by Environment Canada in September 1993, or as modified.

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2.1.4 Ambient Air Quality Monitoring

In addition to monitoring emissions, air quality can also be measured by considering ambient levels. Ambient levels are the actual concentration of a pollutant in the air. They are usually reported in parts per million (ppm), parts per billion (ppb), or micrograms per cubic metre (µg/m3).

In order to evaluate ambient air quality in Canada, monitoring stations are maintained in most cities with populations greater than 100,000 where air pollution can be a problem. In Canada, the Canadian National Air Pollution Surveillance Network (NAPS) began a comprehensive national program of tracking common air contaminants in the mid-1970s. By 1995, the network consisted of 140 monitoring stations using over 400 instruments in 52 urban centres across the country. In addition, ambient monitoring is often conducted in areas potentially affected by a large industrial facility.

The National Air Pollution Surveillance Network Annual Summary for 1998 states "The methods used to measure pollutants for which national ambient air quality standards exist (sulphur dioxide, carbon monoxide, nitrogen dioxide, ozone and total suspended particulates) have been designated as "reference methods" or "equivalent methods" by the United States Environmental Protection Agency. Methods are strictly governed by operations or instruction manuals and applicable quality assurance procedures."

An ambient air quality monitoring program should be developed and implemented in consultation with the appropriate regulatory authorities. This program should include monitoring of metals, particulate matter (total, PM10 and PM2.5) and sulphur dioxide taking into account:

  • the location of the emission sources under the control of the facility operator; and

  • local meteorological conditions and probable maximum deposition areas.

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2.2 Monitoring Water Releases

2.2.1 Release Sources

There are three main categories of water releases from a typical industrial facility:

  • process effluent;

  • cooling water effluent, and

  • storm water effluent.

Process effluent can be defined16 as

  1. effluent that, by design, has come into contact with process materials,

  2. blowdown water (i.e., water that is discharged from a recirculating cooling water system or a boiler system for the purpose of controlling the level of water in the system or for the purpose of discharging from the system materials contained in the system the further build- up of which would impair the operation of the system)

  3. effluent that results from cleaning or maintenance operations at a plant during a period when all or part of the plant is shut down, and

  4. any effluent described in clauses (a) to (c) combined with cooling water effluent or storm water effluent.

Cooling water effluent means "water and associated material that is used in an industrial process for the purpose of removing heat and that has not, by design, come into contract with process materials, but does not include blowdown water".

Storm water effluent means "run-off from a storm event or that is not used in any industrial process.

This section focuses on process effluents.

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2.2.2 Recommendations for Water Sampling

Water discharge should be sampled at the final discharge point for the purposes of calculating releases. Releases from each final discharge point should be sampled.

Federal and provincial regulations require sampling of water releases on a regular and frequent basis. Sampling should be conducted as required by regulations or permits. It is, recommended that the final discharge points at a facility be monitored monthly, where more frequent testing is not a regulatory requirement.

The Mining Association of Canada (MAC) recommends where water discharges do not occur evenly/continuously over a year, quarterly sampling (i.e., every three months) should be replaced with a sampling regime of four representative samples taken over the discharge period.

Appropriate techniques (i.e., standard methods) should be used to obtain samples that can be analyzed for CEPA-toxics and other parameters of interest.

The following effluent parameters should also be measured: volumetric flow rate and temperature.

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2.3 Standard Reference Methods

There are several sources of standard reference methods that may be applicable to the Base Metals Smelting Sector including Canadian federal and provincial methods and methods from the United States Environmental Protection Agency (US EPA). This section provides a brief description of these methods.

2.3.1 Air

The following methods may be applicable to the measurement of air releases from the Base Metals Smelting Sector.

  • Environment Canada - Standard Reference Methods for Source Testing: Measurement of Emissions of Particulate from Stationary Sources17

    • Six test methods are presented in this report. They may be used either independently to determine certain characteristics of a gas stream, or in various combinations to determine particulate emissions. Principle, apparatus, procedures, and calculations are described for the determination of sampling site and traverse points (Method A) and of various characteristics of stack gases: velocity and volumetric flow rate (Method B), molecular weight (Method C), moisture content (Method D), and releases of particulate (Method E). Method F is used for calibrating the apparatus required for the tests.

  • Environment Canada - Standard Reference Method for Source Testing: Measurement of Releases of Lead in Particulate from Stationary Sources18

    • Methods for measuring the concentration and rate of emission of lead in particulate to the ambient air from stationary sources are discussed in this report. This reference method is to be used in conjunction with the procedures described in "Reference Methods for Source Testing: Measurement of Releases of Particulate from Stationary Sources", which describes procedures for sampling of stack gases, analysis of samples, and calculation of lead concentrations in particulate.

  • Environment Canada - Standard Reference Methods for Source Testing: Measurement of Emissions of Particulate Matter and Lead from Secondary Lead Smelters19

    • This Standard Reference Method referred to in the Secondary Lead Smelter Release Regulation has been replaced by the Standard Reference Method for Source Testing: Measurement of Releases of Lead in Particulate from Stationary Sources as described above.

  • Environment Canada - Standard Reference Methods for Source Testing: Measurement of Releases of Selected Semi-volatile Organic Compounds from Stationary Sources20

    • The Environment Canada Reference Method described in this report measures the releases of polychlorinated dibenzo-para-dioxins, polychlorinated dibenzofurans, polychlorinated biphenyls, and other semi-volatile organic compounds from stationary sources. The method is to be used in conjunction with the testing procedures described in "Reference Methods for Source Testing: Measurement of Releases of Particulate from Stationary Sources" (EPS 1/RM/8). This report describes the principle of the method, the apparatus and reagents required, the procedures to be followed, and the method for calculating concentrations of semi-volatile organic compounds.

  • Ontario Source Testing Code21

    • This code was formulated to specify methods for the measurement of emissions of air pollutants from stationary sources. The methods described are reported by the Ontario Ministry of Environment to be the most reliable technical procedures available at the date of issue (November 1980). The code was reprinted, but not revised, in January 1998. Methods provided include location of sampling site and sampling points, determination of stack gas velocity and volumetric flow rate, determination of molecular weight of dry stack gas, determination of moisture content in stack gases, determination of particulate matter from stationary sources. For each method, the apparatus, procedure, equations, and sample calculations are provided.

  • British Columbia Field Sampling Manual - for Continuous Monitoring Plus the Collection of Air, Air-Emission, Water, Wastewater, Soil, Sediment, and Biological Samples22

    • Field Sampling Manual defining general sampling procedures, protocols and equipment which permittees are normally expected to employ when carrying out monitoring required by the Ministry of Environment. There are five main parts to the manual: (A) Quality Control and Quality Assurance, (B) Air and Air Emissions Testing, (C) Biological Testing, (D) Soil and Sediment Sampling, plus (E) Water and Wastewater Sampling. Part B, Air and Air Emissions Testing, includes Stationary Air Emissions Testing.

  • US EPA Test Methods: Method 5D - Determination of Particulate Matter Emissions from Positive Pressure Fabric Filters23.

  • US EPA Test Methods: Method 6 - Determination of Sulphur Dioxide Emissions from Stationary Sources24.

  • US EPA Test Methods: Method 6C - Determination of Sulphur Dioxide Emissions from Stationary Sources (Instrumental Analyzer Procedure)25.

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2.3.2 Water

There are Guidance Documents to support implementation of the proposed Metal Mining Effluent Regulations (MMER) under the Fisheries Act by Environment Canada. These are also applicable to smelter and refinery effluents.

  • Environment Canada's Guidance Document for the Sampling and Analysis of Metal Mining Effluents26

    • This document discusses sampling and chemical analysis considerations and procedures for use with metal mining effluents. The document stresses performance- based methods and how such methods should be applied to the mining industry. Data quality measures and objectives and overall quality control procedures are outlined for effluent sampling and analysis. References to suitable analytical methods are also provided.

  • Environment Canada's Guidance Document for Flow Measurement of Metal Mining Effluents27

    • This document discusses flow monitoring considerations, equipment and procedures for use with metal mining effluents. The document stresses performance-based methods and how such methods should be applied to the mining industry. Topics addressed include the selection, design and installation of flow measurement systems, the development of operation and maintenance procedures, and the development of reporting protocols. Guidelines are also presented for system accuracy and calibration and the selection of monitoring equipment.

The following methods may also be applicable to the sampling and measurement of water releases from the Base Metals Smelting Sector:

  • Ontario Ministry of Environment's Protocol for the Sampling and Analysis of Industrial/Municipal Wastewater28

    • The purpose of this protocol is to provide guidelines with respect to sampling, analysis and QA/QC procedures to be followed for Ministry of Environment programs. It includes direction on techniques for sampling of industrial/municipal wastewater, preservation of samples and their storage requirements, maximum storage times allowed prior to analysis, the most appropriate and where applicable alternate preparation and instrumental analysis protocols and the type and frequency of field and laboratory QC samples.

  • British Columbia Field Sampling Manual - for Continuous Monitoring Plus the Collection of Air, Air-Emission, Water, Wastewater, Soil, Sediment, and Biological Samples29

    • The Ministry of Environment, Lands and Parks has published a 312 page Field Sampling Manual to define general sampling procedures, protocols and equipment which permittees are normally expected to employ when carrying out monitoring required by the Ministry of Environment. This manual has been officially approved by the Executive Director, Environmental Protection Department, Ministry of Environment, Lands and Parks. It may be cited in Waste Management Permits, approvals and orders. There are five main parts to the manual including:

      • (E) Water and Wastewater Sampling. Part E, Water and Wastewater Sampling, includes Effluent Sampling.

  • Environment Canada's The Inspector's Field Sampling Manual: A Sampling Manual and Reference Guide for Environment Canada Inspectors30

    • This manual was developed with the objective of setting and implementing national standards and uniformity for field sampling practices. It also serves as a training manual and a reference guide for inspectors in the field. The manual covers planning, sampling in the field, sampling for specific media, protocols and descriptions and includes a number of appendices.

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13 Air Pollution Engineering Manual, Air & Waste Management Association, Van Nostrand Reinhold, New York, 1992.

14 Ontario Ministry of Environment, Guideline for Installation and Operation of Continuous Emission Monitoring (CEM) Systems and Their Use for Reporting under the Provisions of Regulation #, October 2000.

15 Environment Canada Protocols and Performance Specification for Continuous Monitoring of Gaseous Emissions from Thermal Power Generation - Report EPS 1/PG/7, September 1993.

16 Ontario Ministry of Environment, Effluent Monitoring and Effluent Limits - Metal Mining Sector, O.Reg. 560/94.

17 Environment Canada, Standard Reference Methods for Source Testing: Measurement of Emissions of Particulate from Stationary Sources, Reference Method EPS 1/RM/8, December 1993, as amended from time to time.

18 Environment Canada, Reference Method for Source Testing: Measurement of Releases of Lead in Particulate from Stationary Sources, EPS 1/RM/7, 1993, Cat. No. EN 49-24/1-7, ISBN 0-662-60221-8.

19 Environment Canada, Standard Reference Methods for Source Testing: Measurement of Emissions of Particulate Matter and Lead from Secondary Lead Smelters, Department of Environment Report EPS-1- AP-78-3 dated June 1979 as amended from time to time.

20 Environment Canada, Standard Reference Methods for Source Testing: Measurement of Releases of Selected Semi-volatile Organic Compounds from Stationary Sources, Department of the Environment Report EPS 1/RM/2 1989.

21 Ontario Ministry of Environment, Ontario Source Testing Code, ISBN 0-7743-6419-X, Report #ARB-66- 80, dated November 1980 as amended from time to time.

22 British Columbia Field Sampling Manual - for Continuos Monitoring Plus the Collection of Air, Air- Emission, Water, Wastewater, Soil, Sediment, and Biological Samples (1996 Edition).

23 U.S. Environmental Protection Agency, Method 5D - Determination of Particulate Matter Emissions from Positive Pressure Fabric Filters, Federal Register, CFR 40 Part 60, Appendix A, 2000.

24 U.S. Environmental Protection Agency, Method 6 - Determination of Sulphur Dioxide Emissions from Stationary Sources, Federal Register, CFR 40 Part 60, Appendix A, 2000.

25 U.S. Environmental Protection Agency, Method 6C - Determination of Sulphur Dioxide Emissions from Stationary Sources, Federal Register, CFR 40 Part 60, Appendix A, 1996.

26 Environment Canada, Guidance Document for the Sampling and Analysis of Metal Mining Effluents, April 2001, Report EPS 2/MM/5, ISBN 0-660-18239-4.

27 Environment Canada, Guidance Document for Flow Measurement of Metal Mining Effluents, April 2001, Report EPS 2/MM/4, ISBN 0-660-18240-8.

28 Ontario Ministry of Environment, Protocol for the Sampling and Analysis of Industrial/Municipal Wastewater, 1994, ISON 0-7778-1880-9.

29 British Columbia Field Sampling Manual - for Continuos Monitoring Plus the Collection of Air, Air- Emission, Water, Wastewater, Soil, Sediment, and Biological Samples (1996 Edition).

30 Environment Canada, The Inspector's Guide: A Sampling Manual and Reference Guide for Environment Canada Inspectors, 1995, ISON 0-662-23513-4.

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